Analisis Performa Dies Blank pada CV. ABC Menggunakan Metode Overall Equipment Effectiveness (Oee) dan Failure Mode and Effect Analysis (FMEA)

Nenden Septihani; Elvira Firdayanti; Imanuel Christiawan Prasetyo; Tiaradia Ihsan

doi:10.55606/jaemb.v6i2.10059

Authors

Nenden Septihani Universitas Widyatama
Elvira Firdayanti Universitas Widyatama
Imanuel Christiawan Prasetyo Universitas Widyatama
Tiaradia Ihsan Universitas Widyatama

DOI:

https://doi.org/10.55606/jaemb.v6i2.10059

Keywords:

Blank Dies, Fishbone Diagram, Fmea, Oee, Stamping Machine

Abstract

CV. ABC, a tier-3 metal component manufacturer for motorcycles, faces productivity decline due to frequent blank die failures in seat lock plate production, exacerbated by conventional machines and material variations like SPHC and SK85. This study aims to analyze blank die performance and identify critical failure causes using Overall Equipment Effectiveness (OEE), Fishbone Diagram, and Failure Mode and Effect Analysis (FMEA). Employing a quantitative descriptive case study design, the population comprised all blank die operations in October, with a purposive sample of 24 workdays (one shift, 10 hours/day). Instruments included observation sheets for production data and semi-structured interviews; analysis involved OEE calculations, root cause mapping, and RPN computation. Results show OEE at 75.55% (below Nakajima's 85% standard), with availability 90.91%, performance 87.72%, quality 94.73%, and downtime losses of 8,820 units. Fishbone analysis revealed six failure aspects, while FMEA prioritized punch dies (RPN 360), dies (288), and punch piercing (256). In conclusion, focused maintenance on critical components will enhance productivity and replicability in similar industries.

References

[1] M. Aiman, "Analisis kecacatan produk pada mesin pemotongan dengan menggunakan metode FMEA," Teknik Industri, pp. 577–587, 2023.

[2] Lie et al., "Analisis efektivitas mesin produksi menggunakan metode OEE," Jurnal Manufaktur dan Efisiensi, pp. 1–15, 2025. [Online]. Available: https://journal.pubmedia.id/index.php/jme/article/view/3966

[3] A. Tanto, "Analisis kecacatan produk dengan metode FMEA dan FTA pada produk meja OKT 501 di PT. Kurnia Persada Mitra Mandiri," Jurnal Serambi Engineering, pp. 5206–5216, 2022.

[4] Wibowo, "Upaya menurunkan downtime mesin stamping 2," Seminar Nasional Lintas Disiplin, 2024. [Online]. Available: https://jurnal.umj.ac.id/index.php/semnaslit/article/download/29154/12717/77847

[5] M. B. Anthony, "Analisis penyebab kerusakan unit pompa pendingin AC dan kompresor menggunakan metode FMEA," Jurnal Teknologi, pp. 5–13, 2021.

[6] Putera, "Analisis mengurangi downtime pada dies dengan FMEA," Jurnal Permadi Nusaputra, 2025. [Online]. Available: https://permadi.nusaputra.ac.id/article/download/177/184/

[7] M. F. Rahman and D. Setyawan, "Downtime analysis and mechanical component wear in industrial stamping machines," Journal of Manufacturing Reliability, pp. 45–58, 2023.

[8] Adib, "Volume 10 No. 1 November 2024," Jurnal RSI, Universitas Putra Batam, 2024. [Online]. Available: https://ejournal.upbatam.ac.id/index.php/rsi/article/download/v10n1_adib/v10n1_adib/

[9] E. T. Prasetio and A. Oktora, "Evaluation of the effectiveness of die casting machines using overall equipment effectiveness (OEE)," Jurnal Teknologi dan Manajemen, pp. 99–106, 2024.

[10] Priyanto, "Analisis simulasi tegangan punch dan die pada blanking process," Jurnal Mars. [Online]. Available: https://journal.arteii.or.id/index.php/Mars/article/view/1111

[11] Ruspendi, "Analisis OEE, Six Big Losses, dan FMEA," Jurnal TMIT, 2025. [Online]. Available: https://jurnal-tmit.com/index.php/home/article/view/860

[12] Matsuno et al., "A data-informed review of scientific and technological advances in metal forming," Journal of Materials Processing Technology, 2024. doi:10.1016/j.jmatprotec.2024.118456.

[13] T. Ihsan, "Analisis Total Productive Maintenance (TPM) pada mesin strip menggunakan metode Overall Equipment Effectiveness (OEE) PT XYZ," Jurnal Ilmiah Teknik dan Manajemen Industri, vol. 4, pp. 209–219, 2024.

[14] T. Ihsan, "Penerapan Shinva OEE Monitoring System untuk meningkatkan OEE di PT. Makmur Jaya Abadi," Jurnal Ilmiah Teknik dan Manajemen Industri, vol. 4, pp. 220–228, 2024. doi:10.46306/jitmi.v4i10.46306.

[15] A. Saputra, S. Rahayu, and H. Windyatri, "Analisis peningkatan Overall Equipment Effectiveness (OEE) mesin SMT melalui FMEA," Jurnal Teknologi dan Manajemen Industri Terapan, pp. 55–67, 2024.

[16] Sugiyono, Metode Penelitian Kuantitatif, Kualitatif, dan R&D. Bandung: Alfabeta, 2023.

[17] J. W. Creswell and J. D. Creswell, Research Design: Qualitative, Quantitative, and Mixed Methods Approaches, 6th ed. Thousand Oaks, CA, USA: SAGE Publications, 2023. doi:10.4135/9781071817971.

[18] Sudaryono, Metodologi Penelitian Industri Manufaktur. Yogyakarta: Penerbit Andi, 2022.

[19] Emzir, Metodologi Penelitian Kualitatif: Teknik Sampling, Wawancara Mendalam, dan Analisis Data. 2024.